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Posted 2 days ago |
Job Title: Principal QC Inspector (Coating and Insulation)
Description
- To perform quality control inspections for coating, painting, and insulation activities on behalf of the company in all Project sites.
- Ensure that all coating, painting, and insulation work complies with project specifications, quality standards, and approved procedures in a safe and auditable manner, supporting the EPC Contractor in delivering high-quality outcomes.
Responsibilties
- Report to the Bonga North (BN) Package Quality Engineer(s)
- Comply with Company HSSE standards and life-saving rules.
- Witness and monitor suppliers and contractors work activities, inspection and test in accordance with the approved Quality Plan, ITP, Quality Procedures etc.
- Promote quality awareness throughout the organization, emphasizing excellence, continuous improvement and corrective action to influence the overall success of company business.
- Assist in the review of Supplier and Contractor Quality Plans, Inspection & Test Plans (ITPs) and Quality Procedures and all QA/QC documentation prior to commencement of any fabrication or construction work.
- Verify the implementation of PTW (permit to work), LOTO (lock-out and tag-out) and other safety procedures.
- Conduct quality surveillance at supplier and contactor locations to promote Project’s quality culture.
- Input result of inspections and observations into the web-based inspection recording system in timely manner.
- Ensure suppliers and contractors have relevant, up to date codes, standards, specifications and drawings.
- Interface with the discipline engineer, construction engineer and inspectors in a professional manner.
- Support the Company personnel by performing additional tasks as directed and commensurate with his/her skills.
- Confirm that work has been executed by Supplier and Contractor by attending inspections and testing or reviewing documents.
Essential Functions (Duties)
- Reinforce COMPANY HSSE requirements to the colleagues, Suppliers and Contractors.
- Oversee inspection of Coating (including Spray Metalizing and Fireproofing) and Insulation activities conducted at shops and construction sites.
- Review original material or test certificates for compliances to codes and specifications
- Ensure testing, measuring, welding or NDE equipment is fully calibrated per specification and has current certification.
- Verify that equipment is preserved per the supplier’s recommendation and the approved preservation procedures.
- Verify Human Factor Engineering (HFE) requirement (traffic system) against specification.
- Witness Equipment Receiving Inspection at construction site to identify damage or deficiencies.
- Ensure installed fireproofing is certified for fire classification.
- Monitor LOTO, PTW and other energy control procedures for compliance.
- Verify rogue and counterfeit items during inspection or surveillance and immediately report to Inspection Coordinator or Quality Manager, if any.
- Witness in-process inspections per ITP and Inspection Requests to ensure work proceeds in accordance with specifications, the approved drawings and procedures.
- Actively participate in Company Safety meeting and walk-down program.
- Progressively review Supplier / Contractor quality record.
- Assist in Quality audit upon request.
- Actively participate in Flawless Surveillance Program.
- Attend Mechanical Completion and Pre-commissioning final walk-down, and sign on behalf of Client.
- Raise punch and verify punch items as soon as work is complete.
- Issue of and follow up on Non-conformance Reports.
- Liaise with Inspection leads and contractors to remediate quality management problems.
- Discuss quality trend with Quality Engineer or Inspection Coordinator and provide improvement plan if any.
- Provide resolution of on-going quality issue in consultation with discipline engineer.
Qualifications and Competencies
- Requires Degree or equivalent and professional registration in Mechanical Engineering or Metallurgical / Materials Engineering, or a related field covering both disciplines.
- Minimum of 12 years of experience in quality control inspection, with hands-on inspection experience in coating, painting, and/or insulation activities, preferably in the Oil and Gas industry.
- Professional memberships (e.g., MNSE, MNIMech, MNATE, COREN) are an advantage.
- Prior work in a construction yard with contractor teams is essential.
- Minimum Level II NACE or SSPC Coating Inspector Certificate.
- Have competency in the use and assessment of Safety Management System and procedures.
- Familiar with the Flawless Project Delivery and Flawless Surveillance Program.
- Have knowledge of industrial codes and standards (NACE, SSPC, ASME, NFPA, ISO 9001, etc.).
- Able to read and understand Drawings
- Understand Project Completion System and able to use it
- Able to issue and follow up Non-Conformance Reports
- Able to review and approve Supplier’s/Contractor’s Quality Plans
- Able to develop, review and approve Supplier’s/Contractor’s ITPs and Quality Procedure in in coating and insulation
- Have knowledge of ISO (or API Q1) quality audit program and able to participate, perform and lead Quality Audits
- Able to provide oversight, mentorship and supervision of the inspectors
- Able to understand and interpret the commonly used standards, codes, and industry practices within a particular discipline
- Able to interface with other disciplines at the various stages
- Able to identify materials that are sub-standard and that do not meet the requirements of the job specification (rogue and counterfeit items).
- Familiar with HFE requirement (Maintenance, Valve, Field Run etc.).
- Able to review and interpret quality records and determine associated compliance with requirements (Performance data, test record, inspection record, MTR and other quality data and documents).
- Familiar with regulatory requirement (DOT, USCG, NMA, CSA, etc.) and classification rule (ABS, LR, DNV, BV etc.)
- Have knowledge of calibration of equipment and measuring requirements.
- Familiar with Equipment Preservation Requirements and its position in the integrated preservation process. This includes preservation and safe shipment of products/materials.
- Familiar with Company requirements for heavy lifting, road transportation and dropped objects.
- Have knowledge of the basics for planning and scheduling
- Have knowledge of basic troubleshooting.
- Have knowledge and experience with gauge control, calibration and gauging requirements and techniques.
- Able to review and understand planning techniques such as material control, shop order routings, process control plans, rework and refurbishing techniques and processes.
- Able to review and interpret technical requirements in contracts/purchase orders.
- Able to understand identification and traceability related to equipment, products, materials, samples and the associated documents or records relating to conformance/non-conformance results from manufacturing processes and results from monitoring /measurement processes.
- Have knowledge of base metal, especially, exotic material.
- Understand and able to use surface preparation inspection instruments
- Understand liquid applied coating and curing mechanism
- Have knowledge of surface preparation equipment and various application methods.
- Understand coating failures
- Have knowledge of linings and special coating systems and fusion-bonded epoxy coating
- Have knowledge of hot-dip galvanizing
- Able to perform coating survey / evaluations
- Have advanced knowledge of surface preparation, coating and inspection criteria of special substrates
- Have knowledge of spray metalizing
- Have knowledge of fireproofing application.
- Have knowledge of type of insulation and its application.
- Must be organized and able to multi-task.
- Self-disciplined and self-motivated.
- Strong interpersonal skills and able to work well with people at all levels of the Project / Site construction organization
- Strong troubleshooting and analytical skills
- Experience with or willing to learn fact-based decision making and root cause analysis, evaluation of supplier corrective and preventative actions and determination if these actions were effective.
- Should be able to use computer and programs (email, word processing and spreadsheets as a minimum) for general business applications.
- Written and oral communication skills with both individuals and groups.
- Read, write (inspection report, technical report) and speak fluent English.
- Exhibit a courteous and professional attitude towards the Project Group and vendors or contractors showing enthusiasm and dedication.
- Practice a conscientious teamwork effort towards the functions of the company.
- Have a minimum Visual Acuity Corrected to 20/40.
Application Instructions:
The application deadline is 30th April, 2025. Therefore, Qualified and interested candidates should send their updated Resume to: [email protected] using the Job Title as the subject of the email.
Note: Only qualified candidates will be contacted. It is important to visit the official website (link found below) for detailed information on how to apply successfully for this vacancy.
Official Website: https://minimandtonye.com/
Job Features
Job Category | Inspectorate Jobs |